Factory capacity optimisation
Source
- Kae Capital, E-commerce enablers (opens in a new tab)Manufacturing: 1Published: 9 Feb 2024
The idea
Improve use of existing resources.
Why this is interesting
- Kae places capacity utilisation first among its manufacturing whitespaces and ties it to a gap it describes in Indian factories: older machinery, manual processes and little visibility into machine use, resource planning or inventory. The user is a factory operator; the essay frames the downstream cost as longer lead times for the brands those factories supply.
- This is an investor’s map of a value chain, not evidence that a factory will pay. Kae itself notes that manufacturing stakeholders are often reluctant to adopt new technology. The software category is portable; what is specific here is the Indian contract-manufacturing base serving smaller online-first brands.
Possible starting points
One line, one bottleneck
Instrument a single production line where idle time or changeover delay is already visible to the plant head, before attempting a factory-wide system.
Utilisation reporting for brand clients
Give the brands that place orders a shared view of booked and free capacity, so the factory can fill gaps and the brand can plan lead times.
Questions to answer
- Who inside a small or mid-sized factory decides on new tooling, and what would they need to see within the first month?
- Does better utilisation translate into revenue the factory keeps, or mainly into lower prices for the brands it serves?